Technical datasheet

2-Way Control Ball Valve

with Modulating Actuator · PN16 · DN15 – DN200

2-Way Control Ball Valve

Overview

The 2-way 2-pcs control valves consist of a heavy-duty ball valve and either a quarter turn electric or pneumatic actuator. The valves provide a high degree of accuracy and repeatability for accurate temperature control and are equally accurate in mixing or diverting service over a wide flow range. The heavy-duty rotor design provides tight temperature control without high maintenance requirements. The system is available in three standard control configurations: electric; pneumatic; and electro-pneumatic, offering flexibility for most requirements.

Some actuator options are designed and reinforced for vibration service and are qualified to Lloyd’s Marine Requirements for shipboard service. Certain valve and actuator combinations can be directly mounted to reciprocating machinery such as diesel engines, without vibration isolation. Standard valves are suitable for a variety of fluids such as water, water/glycol, lubricating and hydraulic oils. Optional body materials are available for services involving synthetic or fire-resistant oils, sea water, deionized water, ammonia or freon in oil.

For engines, turbines, gearboxes and heat exchangers

  • Charge air cooling
  • Secondary cooling systems
  • Fuel and lube oil preheating
  • Co-generation
  • Engine jacket water

For refineries, chemical plants and oil reproduction

  • Waste heat boilers
  • Product coolers
  • Product heaters
  • Product condensers

Key benefits

  • Ease of integration – valve size matches pipe size, resulting in reduced installation time and installation costs
  • Flexible design – ports can be configured to suit installation
  • Low pressure drop – compared to other valve types
  • Small physical size
  • Hand wheel allows manual adjustment of valve (optional on pneumatic valve)
  • Simplified set up and maintenance
  • Low internal leakage over closed port: Class II (0,5%) ANSI/FCI 70-2 and IEC 60534-4
  • Withstands high differential pressure across the closed valve port

Specifications

  • · Lightweight & compact & configurable ports = flexibility on installation
  • · Low pressure drop = savings on either valve or pump size
  • · High accuracy = better temperature control

Valve Specification Overview

Flow to
2 – 1 550 m³/h
Sizes
DN15 – DN200
Body materials
Stainless Steel; Stainless Steel w/ nano polymer
Temp. range
Min −40 °C · Max +100 °C
Max internal valve pressure
16 bar
Seal material
RPTFE
Seal compatibility
Water (please contact us regarding seawater); Ethylene/Propylene Glycol; Oils – synthetic based; Oils – petroleum based

Applicable Standards

Design standard
DIN3357
Face to face dimension
Factory standard
Test standard
EN12266
Flange dimensions
EN1092-1
Internal leakage
Class II (0,5%) ANSI/FCI / IEC 60534-4

Property Specification

Nominal pressure class
PN16 / PN16
Air seal test
6 bar
Hydraulic seal test
25 bar
Pressure equipment compliance
Pressure Accessory – Sound Engineering Practices (SEP)

Comment: In its design as a temperature control valve, the valve is defined as a Pressure Accessory under the terms of the EU Pressure Equipment Directive (PED) and the GB Pressure Equipment (Safety) Regulation (PE(S)R). When used within the temperature and pressure limitations given in this table, the valve range is designed for use in applications using non-hazardous liquids defined as Group 2 in the Directive/Regulation (such as water, water/glycol and lubricating oil). In these applications, the valves fall into the Sound Engineering Practice (SEP) category. Contact us to discuss solutions if the application and/or specifications are outside of the above limitations, or if it is to use hazardous liquids (Group 1) or contain non-hazardous (Group 2) or hazardous (Group 1) gases.

Flow rates

Recommended flow rate in m³/h.

SizeInchesKvMin m³/hIdeal m³/hMax m³/h
DN15½"182810
DN20¾"3641620
DN251"6072635
DN321¼"8293645
DN401½"126145570
DN502"1922185100
DN652½"31835140175
DN803"48053200265
DN1004"90099395495
DN1255"1350150595740
DN1506"19322008501 050
DN2008"300030012501 550

Dimensions

All dimensions in mm.

SizeLDD1D2bfN–Ød
DN151159565451624–14
DN2012010575581824–14
DN2512511585681824–14
DN32130140100781824–18
DN40140150110881834–18
DN501501651251021834–18
DN651701851451221834–18
DN801802001601382038–18
DN1001902201801582038–18
DN1253252502101882238–18
DN1503502852402122238–22
DN20040034029526824312–22
SizeTorque (sf 0)Torque (sf 1,3)ISO flangePWeight kg
DN15912F03: 36 / F04: 42 / F05: 509x92,6
DN201013F03: 36 / F04: 42 / F05: 509x93,0
DN251621F04: 42 / F05: 5011x113,9
DN323546F04: 42 / F05: 5011x115,5
DN404660F05: 50 / F07: 7014x147,5
DN5077100F05: 50 / F07: 7014x149,9
DN65115150F07: 70 / F10: 10217x1712,9
DN80115150F07: 70 / F10: 10217x1720
DN100180234F07: 70 / F10: 10222x2230
DN125280364F10: 102 / F12: 12522x2245
DN150400520F10: 102 / F12: 12522x2260
DN200720936F12: 125 / F14: 14022x22100

Materials

No.Part nameMaterial
1BodyASTM A351 CF8M
2BonnetASTM A351 CF8M
3Bonnet boltASTM A193 B8M
4Bonnet nutASTM A193 B8M
5SeatRPTFE
6BallSS316
7Anti-static springSS316
8StemSS316
9GasketPTFE
10Thrust gasketPTFE
11GlandASTM A351 CF8M

System Types

For the electrically operated valves, several actuator options are available, which use an electric motor that rotates in either direction in response to the control signals received. The motor drives a gearbox connected to the rotor shaft and turns the valve rotor clockwise or counterclockwise, normally 0 – 90 degrees. At the end of travel, limit switches are incorporated to isolate the electrical supply to the motor when the valve rotor has reached either end of the rotation. A feedback hall sensor is available on some actuators, providing position indication to the control system.

A typical electric valve system incorporates an electrically actuated control valve with an electronic controller and temperature probe. AMOT’s 8071D or 8072E PID Controller can be either panel or wall mounted. The system is completed with a temperature sensor type 8060.

The electric valve system is simple to install with standard multicore cable and provides more accurate measurement and control than typical pneumatically operated systems.

Temperature probe 8060PID Controller 8072E2-way valveAUMA RP Actuator

Model code designation

Valve size

  • 15DN15 · ½"
  • 20DN20 · ¾"
  • 25DN25 · 1"
  • 32DN32 · 1¼"
  • 40DN40 · 1½"
  • 50DN50 · 2"
  • 65DN65 · 2½"
  • 80DN80 · 3"
  • 100DN100 · 4"
  • 125DN125 · 5"
  • 150DN150 · 6"
  • 200DN200 · 8"

Flow type

  • SStandard flow
  • HHigh flow

Body / seal material

  • S216 Steel
  • R316 Stainless Steel
  • N316 Stainless + Nano polymer

Connection

  • BPN10 RF
  • CPN16 RF
  • DPN25 RF
  • JASME B16.5 Class 150
  • KASME B16.5 Class 300
  • TFemale NPT threads
  • UFemale BSPP/G threads

Ball-rotor / leakage class

  • SClass I
  • HClass II (0.5 %)
  • KClass IV (0.01 %)

Mode of operation

  • OCOpen – Close
  • CLConfiguration L
  • CTConfiguration T
  • MMMulti mode

Actuator

  • EAMOT EB
  • FAMOT EA
  • GAMOT EC
  • AAUMA
  • HHKC
  • VValpes EL
  • PPneumatic

Power supply

  • 112 VDC
  • 224 VDC
  • A110 VAC
  • B230 VAC
  • C400 VAC

Control signal input

  • ASwitched live supply
  • B4–20 mA
  • K0–10 V
  • TBUS

Feedback signal

  • AEnd position only
  • B4–20 mA
  • K0–10 V
  • TBUS

Version

  • AAStandard version
  • FSOFail-safe to OPEN
  • FSCFail-safe to CLOSE
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