Technical datasheet

3-Way Control Ball Valve

with a modulating Actuator · PN16 / PN25 · DN65 – DN150

3-Way Control Ball Valve

Overview

The 3-way control valves consist of a heavy-duty ball valve and either a quarter turn electric or pneumatic actuator. The valves provide a high degree of accuracy and repeatability for accurate temperature control and are equally accurate in mixing or diverting service over a wide flow range. The heavy-duty rotor design provides tight temperature control without high maintenance requirements. The system is available in three standard control configurations: electric; pneumatic; and electro-pneumatic, offering flexibility for most requirements.

Some actuator options are designed and reinforced for vibration service and are qualified to Lloyd’s Marine Requirements for shipboard service. Certain valve and actuator combinations can be directly mounted to reciprocating machinery such as diesel engines, without vibration isolation. Standard valves are suitable for a variety of fluids such as water, water/glycol, sea water, lubricating and hydraulic oils. Optional body materials are available for services involving synthetic or fire-resistant oils, deionized water and ammonia or freon in oil.

For engines, turbines, gearboxes and heat exchangers

  • Charge air cooling
  • Secondary cooling systems
  • Fuel and lube oil preheating
  • Co-generation
  • Engine jacket water

For refineries, chemical plants and oil reproduction

  • Waste heat boilers
  • Product coolers
  • Product heaters
  • Product condensers

Key benefits

  • Ease of integration – valve size matches pipe size, resulting in reduced installation time and installation costs
  • Flexible design – ports can be configured to suit installation
  • Low pressure drop compared to other valve types
  • Small physical size
  • Hand wheel allows manual adjustment of valve (optional on pneumatic valve)
  • Easy installation and maintenance
  • Low internal leakage over closed port: Class II (0,5%) ANSI/FCI 70-2 and IEC 60534-4
  • Withstands high differential pressure across the closed valve port

Mixing applications

Lubricating oil temperature control is normally configured in a mixing application controlling the return temperature to the heat load. The temperature is normally measured as close as possible to the pump return.

Diverting applications

Jacket water cooling in diverting applications regulates the outlet coolant water temperature from a diesel or gas engine. The valve either sends water to a cooler or bypass loop, accurately maintaining the temperature. The temperature is normally measured at the outlet from the heat source.

Charge air applications

The intercooler is used to cool high temperature turbo charger air. In this application the valve regulates the flow of cooling water through an intercooler, increasing efficiency, enhancing performance and helping to meet today’s environmental requirements.

Specifications

  • · Lightweight & compact design
  • · Configurable ports = flexibility on installation
  • · Low pressure drop = savings on either valve or pump size
  • · High accuracy = better temp. control

Valve Specification Overview

Flow to
2 – 500 m³/h
Sizes
DN15 – DN150
Body materials
Steel; Stainless Steel; Stainless Steel w/ nano polymer
Temp. range
Min −40 °C · Max +150 °C
Max internal valve pressure
25 bar
Seal material
RPTFE
Seal compatibility
Water; Ethylene/Propylene Glycol; Oils – synthetic based; Oils – petroleum based

Applicable Standards

Design standard
DIN3357
Face to face dimension
Factory standard
Test standard
EN12266
Flange dimensions
EN1092-1
Internal leakage
Class II (0,5 %) ANSI/FCI 70-2 / IEC 60534-4

Property Specification

Nominal pressure class
PN16 / PN25
Air seal test
6 bar
Hydraulic seal test
25 bar
Pressure equipment compliance
Pressure Accessory – Sound Engineering Practices (SEP)

Comment: In its design as a temperature control valve, the valve is defined as a Pressure Accessory under the terms of the EU Pressure Equipment Directive (PED) and the GB Pressure Equipment (Safety) Regulation (PE(S)R). When used within the temperature and pressure limitations given in this table, the valve range is designed for use in applications using non-hazardous liquids defined as Group 2 in the Directive/Regulation (such as water, water/glycol and lubricating oil). In these applications, the valves fall into the Sound Engineering Practice (SEP) category. Contact us to discuss solutions if the application and/or specifications are outside of the above limitations, or if it is to use hazardous liquids (Group 1) or contain non-hazardous (Group 2) or hazardous (Group 1) gases.

Flow rates

Recommended flow rate in m³/h.

SizeInchesKvMin m³/hIdeal m³/hMax m³/h
DN652½"128155670
DN803"146206480
DN1004"45650200250
DN1255"73080320400
DN1506"913100400500

Dimensions

Flange dimensions: DN65 – DN150: EN1092-1

All dimensions in mm.

SizeLDD1D2bfN–ØdHh2rR3
DN652771851451221838–ø1812417911
DN803022001601382038–ø18155231214
DN1003482201801582038–ø18178231214
DN1254202502101882238–ø18203231822
DN1505102852402122238–ø22260371822

Materials

No.Part nameMaterial
1BonnetASTM A351 CF3M
2GasketPTFE
3Seat liner ringASTM A351 CF3M
4SeatRPTFE
5BushingPTFE
6BodyASTM A351 CF3M
7BallSS316L
8GasketPTFE
9BoltASTM A193 B8
10Anti-static springSS316L
11Upper cover plateSS316L
12PackingPTFE
13GlandSS316L
14BoltASTM A193 B8M
15NutASTM A193 B8M
16Rear coverASTM A351 CF3M
17StemSS316L
18Thrust gasketPTFE
19O-ringVITON
20Disc springSS316
21Gland flangeSS316L

Modes of operation

Mode 13: start position port 1 closed, rising signalMode 31: start position port 3 closed, rising signal

System Types (Electric)

For the electrically operated valves, a number of actuator options are available, which use an electric motor that rotates in either direction in response to the control signals received. The motor drives a gearbox connected to the rotor shaft and turns the valve rotor clockwise or counterclockwise, normally 0 – 90 degrees. At the end of travel, limit switches are incorporated to isolate the electrical supply to the motor when the valve rotor has reached either end of the rotation. A feedback hall sensor is available on some actuators, providing position indication to the control system.

A typical electric valve system incorporates an electrically actuated three-way control valve with an electronic controller and temperature probe. AMOT’s 8071D PID Controller can be either panel or wall mounted. The system is completed with a temperature sensor type 8060.

The electric valve system is simple to install with standard multicore cable and provides more accurate measurement and control than typical pneumatically operated systems.

Temperature probe 8060PID Controller 8072E / 8071D3-way valveAUMA Profox Actuator

Model code designation

Valve size

  • 65DN65 · 2½"
  • 80DN80 · 3"
  • 100DN100 · 4"
  • 125DN125 · 5"
  • 150DN150 · 6"

Flow type

  • LLow flow
  • SStandard flow
  • HHigh flow

Body / seal material

  • S216 Steel
  • R316 Stainless Steel
  • N316 Stainless + Nano polymer

Connection

  • BPN10 RF
  • CPN16 RF
  • DPN25 RF
  • UFemale BSPP/G threads

Ball-rotor / leakage class

  • SClass I
  • HClass II (0.5 %)
  • KClass IV (0.01 %)

Mode of operation

  • 13Mode 13
  • 31Mode 31
  • CLConfiguration L
  • CTConfiguration T
  • MMMulti mode

Actuator

  • EAMOT EB
  • FAMOT EA
  • GAMOT EC
  • AAUMA
  • HHKC
  • VValpes EL
  • PPneumatic

Power supply

  • 112 VDC
  • 224 VDC
  • A110 VAC
  • B230 VAC
  • C400 VAC

Control signal input

  • ASwitched live supply
  • B4–20 mA
  • K0–10 V
  • TBUS

Feedback signal

  • AEnd position only
  • B4–20 mA
  • K0–10 V
  • TBUS
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